HOMOGENIZER MIXERS

Laboratory homogenizer mixer

capacity

5 l, 10 l, 20 l, 30 l, 50 l

The mixer in a compact, sterile housing made of acid-resistant steel with an automatically lifted lid was created for the needs of small and short series of products in the laboratory, in order to implement and transfer the recipe to production scale after all the required tests and tests. The highest standard of workmanship of the device allows its use in the pharmaceutical and cosmetic industries, and the mobile structure guarantees freedom of movement. The lab homogenizer is designed to take the process from lab scale to production size.

APPLICATION:

ointments, creams, gels, conditioners, pastes, emulsions, suspensions, lubricants

​Process homogenizer mixer

capacity

100 l, 200 l, 300 l

A series of types intended for use in the production of creams and ointments in the cosmetics and pharmaceutical industries for small and short series of products. The homogenizing mixer is equipped with a mechanically lifted lid with the possibility of working in the atmosphere of negative pressure and overpressure, avoiding the air in the product during an intensive homogenization process and accelerating the emptying stage of thick masses in the event of overpressure. Aseptic workmanship and low surface roughness allow for the production of the most demanding quality products in sterile conditions.

APPLICATION:

ointments, creams, gels, conditioners, pastes, emulsions, suspensions, lubricants

Industrial homogenizer mixer

capacity

500 l, 1000 l, 2000 l, 3000 l

Industrial homogenizing mixer adapted to shift work for medium and large production. It is equipped with the most advanced, high-performance mixing and homogenization system designed to work in a vacuum and overpressure atmosphere. The extensive control system allows you to archive the production stage, enter recipes and supervise the ongoing process via the company's network. User access and login levels ensure full control over product quality. The set with the mixer includes an integrated service platform (depending on the requirements and possibilities of the room), designed to carry heavy loads.

APPLICATION:

ointments, creams, gels, conditioners, pastes, emulsions, suspensions, lubricants

Specification and equipment

  • Material exposed to the product
  • AISI 316L (1.4404) acid-resistant steel, other
  • AISI 304 (4301).
  • Execution in accordance with hygienic standards in line with FDA regulations and the HACCP system.
  • No dead zones within the mixing and cleaning processes.
  • Mechanically lifted top cover.
  • Low-speed, right-to-left frame agitator supporting horizontal and vertical raw material movement; equipped with Teflon (PTFE) scrapers; mechanical vacuum sealing; speed range 20-60 RPM.
  • Fixed wave breakers with directional blades assisting vertical mixing and ensuring uniform distribution of mixed substances.
  •   High-speed (up to 4000 RPM) homogenizer mixer combined with a bypass system enables fusing fat/oil phases with the water phase, forming a homogeneous emulsion.
  • The bypass system supports liquid circulation under the table, combined with a central washing circuit through rotating washing bowls.
  • Loose and liquid raw material feeding directly onto the homogenizer mixer or through process ports on the top end cap.
  • Selecting liquid path via pneumatically or manually controlled flap valves.
  • Sight-glass with a wiper and LED lamp.
  • Process ports in Triclamp or DIN technology.
  • Material exposed to the product
  • AISI 316L (1.4404) acid-resistant steel, other
  • AISI 304 (4301).
  • Execution in accordance with hygienic standards in line with FDA regulations and the HACCP system.
  • No dead zones within the mixing and cleaning processes.
  • Mechanically lifted top cover.
  • Low-speed, right-to-left frame agitator supporting horizontal and vertical raw material movement; equipped with Teflon (PTFE) scrapers; mechanical vacuum sealing; speed range 20-60 RPM.
  • Fixed wave breakers with directional blades assisting vertical mixing and ensuring uniform distribution of mixed substances.
  • High-speed (up to 4000 RPM) homogenizer mixer combined with a bypass system enables fusing fat/oil phases with the water phase, forming a homogeneous emulsion.
  • The bypass system supports liquid circulation under the table, combined with a central washing circuit through rotating washing bowls.
  • Loose and liquid raw material feeding directly onto the homogenizer mixer or through process ports on the top end cap.
  • Selecting liquid path via pneumatically or manually controlled flap valves.
  • Sight-glass with a wiper and LED lamp.
  • Process ports in Triclamp or DIN technology.
  • Aseptic breather filter.
  • Material exposed to the product
  • AISI 316L (1.4404) acid-resistant steel, other
  • AISI 304 (4301).
  • Execution in accordance with hygienic standards in line with FDA regulations and the HACCP system.
  • No dead zones within the mixing and cleaning processes.
  • Screwed top cover that can be disassembled for service purposes.
  • Low-speed, right-to-left frame agitator supporting horizontal and vertical raw material movement; equipped with Teflon (PTFE) scrapers; mechanical vacuum sealing; speed range 10-40 RPM.
  • Fixed wave breakers with directional blades assisting vertical mixing and ensuring uniform distribution of mixed substances.
  • High-speed (up to 4000 RPM) homogenizer mixer combined with a bypass system enables fusing fat/oil phases with the water phase, forming a homogeneous emulsion.
  • The bypass system supports liquid circulation under the table, combined with a central washing circuit through rotating washing bowls.
  • Loose and liquid raw material feeding directly onto the homogenizer mixer or through process ports on the top end cap.
  • Selecting liquid path via pneumatically or manually controlled flap valves.
  • Sight-glass with a wiper and LED lamp.
  • Process ports in Triclamp or DIN technology.
  • Aseptic breather filter.
  • Funnel for feeding raw materials directly onto the homogenizer.
  • Ducted heating and cooling jacket with forced liquid circulation ensures automatic, constant product temperature up to 100 °C.
  • Automatic vacuum system ensures product venting and aids sucking in raw material during the mixing and homogenizing process up to -0.85 bar.
  • Ability to generate overpressure to push out thick masses.
  • Funnel for feeding raw materials directly onto the homogenizer.
  • Ducted heating and cooling jacket with forced liquid circulation ensures automatic, constant product temperature up to 100 °C.
  • Automatic vacuum system ensures product venting and aids sucking in raw material during the mixing and homogenizing process up to -0.85 bar.
  • Ability to generate overpressure to push out thick masses.
  • Aseptic breather filter.
  • Funnel for feeding raw materials directly onto the homogenizer.
  • Ducted heating and cooling jacket with forced liquid circulation ensures automatic, constant product temperature up to 95°C.
  • Automatic vacuum system ensures product venting and aids sucking in raw material during the mixing and homogenizing process up to -0.85 bar.
  • Ability to generate overpressure to push out thick masses.

Additional options:

  • Load cells.
  • Min./max. level sensors.
  • Raw material dosing through a flow meter.
  • Heated bypass.
  • Option to cut-off the homogenizer mixer in the course of the process.
  • Sampling valve.
  • Suction lance.
  • Additional process funnel.
  • Automatic pH measurement.
  • Possible sealing material: Silicon, Viton, Teflon, NBR, EPDM.
  • IQ and OQ validation documents.
  • Load cells.
  • Min./max. level sensors.
  • Raw material dosing through a flow meter.
  • Heated bypass.
  • Option to cut-off the homogenizer mixer in the course of the process.
  • Sampling valve.
  • Suction lance.
  • Additional process funnel.
  • Automatic pH measurement.
  • Possible sealing material: Silicon, Viton, Teflon, NBR, EPDM.
  • IQ and OQ validation documents.
  • Load cells.
  • Min./max. level sensors.
  • Raw material dosing through a flow meter.
  • Heated bypass.
  • Option to cut-off the homogenizer mixer in the course of the process.
  • Sampling valve.
  • Suction lance.
  • Additional process funnel.
  • Automatic pH measurement.
  • Possible sealing material: Silicon, Viton, Teflon, NBR, EPDM.
  • IQ and OQ validation documents.

Control – operating panel:

Control – operating panel

  • 7'' Siemens operating touch-panel.
  • Smooth setting and reading of the high-speed frame and homogenizer mixer operating speed and time.
  • Heating and cooling system temperature setting and reading.
  • Product temperature setting and reading.
  • Any setting of hysteresis for heating or cooling.
  • Automatically maintained vacuum in the mixer.
  • Real-time preview of the current process.
  • Archiving and saving of selected process parameters.
  • User login, setting access level (operators, service).
  • Failure alarms.
  • Panel view and controlling from computer level via a plant network.
  • Adding and creating recipes.
  • Remote software changes over the Internet.
  • 400 V/50 Hz 63 A electrical power supply.
  • 7'' Siemens operating touch-panel.
  • Smooth setting and reading of the high-speed frame and homogenizer mixer operating speed and time.
  • Heating and cooling system temperature setting and reading.
  • Product temperature setting and reading.
  • Any setting of hysteresis for heating or cooling.
  • Automatically maintained vacuum in the mixer.
  • Real-time preview of the current process.– Archiving and saving of selected process parameters.
  • User login, setting access level (operators, service).
  • Failure alarms.
  • Panel view and controlling from computer level via a plant network.
  • Adding and creating recipes.
  • Remote software changes over the Internet.
  • 400 V/50 Hz 63 A electrical power supply.
  • 7'' Siemens operating touch-panel.
  • Smooth setting and reading of the high-speed frame and homogenizer mixer operating speed and time.
  • Heating and cooling system temperature setting and reading.
  • Product temperature setting and reading.
  • Any setting of hysteresis for heating or cooling.
  • Automatically maintained vacuum in the mixer.
  • Real-time preview of the current process.
  • Archiving and saving of selected process parameters.
  • User login, setting access level (operators, service).
  • Failure alarms.
  • Panel view and controlling from computer level via a plant network.
  • Adding and creating recipes.
  • Remote software changes over the Internet.
  • 400 V/50 Hz 63 A electrical power supply.

Specification and equipment

LABORATORY HOMOGENIZING MIXER PROCESS HOMOGENIZING MIXER INDUSTRIAL HOMOGENIZING MIXER
APPLICATION: ointments, creams, gels, conditioners, pastes, emulsions, suspensions, lubricants
OFFERED CAPACITIES IN LITERS 5, 10, 20, 30, 50 100, 200, 300 500, 1000, 2000, 3000
ROTATION OF THE FRAME MIXER 20–90 rpm 20–60 rpm 10–40 rpm
ROTATION OF THE HOMOGENIZING MIXER up to 4,000 rpm up to 4,000 rpm up to 4,000 rpm
DRUM ROTATION RANGE - - -
HEIGHT OF KEEPING THE PRODUCT TEMPERATURE up to 100 degrees C up to 100 degrees C up to 95 degrees C
VACUUM PRESSURE -0.85 bar - 0.85 bar - 0.85 bar
ELECTRICAL POWER 400 V/50 Hz 32 A 400 V/50 Hz 63 A 400 V/50 Hz 175 A

MIXERS

LIQUID MIXERS
OIL, FAT AND WATER PHASE MIXERS (MELTERS)
DRUM MIXER BLENDER
Ex MIXERS FOR ATEX EX ZONES

SERVICE AND WARRANTY

GENERAL WARRANTY AND SERVICE TERMS AND CONDITIONS

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